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New Energy Electric Air Conditioning Compressor video

New Energy Electric Air Conditioning Compressor

The new energy electric air conditioning compressor is the core power component of the air conditioning system in new energy vehicles, and a key device that distinguishes it from the air conditioning compressors in traditional fuel vehicles. Traditional fuel vehicle compressors are driven by the engine belt, while new energy vehicles (pure electric and hybrid) do not have an engine as a power source. Therefore, they require an electric compressor directly driven by a motor, which simultaneously undertakes the core functions of in-vehicle cooling and auxiliary heating (in heat pump systems).

Description

 

New Energy Electric Air Conditioning Compressor

 

The new energy electric air conditioning compressor is the core power component of the air conditioning system in new energy vehicles, and a key device that distinguishes it from the air conditioning compressors in traditional fuel vehicles. Traditional fuel vehicle compressors are driven by the engine belt, while new energy vehicles (pure electric and hybrid) do not have an engine as a power source. Therefore, they require an electric compressor directly driven by a motor, which simultaneously undertakes the core functions of in-vehicle cooling and auxiliary heating (in heat pump systems).

 

Mainstream Product Types

 

  • Scroll Electric Compressor: The mainstream solution in the market, compact in structure, highly efficient, and reliable, suitable for most pure electric and hybrid vehicles.
  • Piston Electric Compressor: Lower cost, but vibration and noise are slightly higher than scroll compressors; mostly used in economy-oriented new energy vehicles.
  • High-Voltage Fast-Charging Adaptive Compressor: Designed for 800V high-voltage platform vehicles, with stronger high-voltage resistance, can simultaneously ensure air conditioning operation during fast charging, and has lower energy consumption.

 

Core Differences from Traditional Fuel Vehicle Compressors

 

Comparison Dimensions New Energy Electric Air Conditioning Compressor Traditional Fuel Vehicle Compressor
Power Source On-board power battery + permanent magnet synchronous motor Engine belt drive
Control Method Variable frequency speed regulation, intelligent and controllable Constant speed or mechanical speed regulation, affected by engine speed
Operating Independence Unaffected by vehicle driving status (can operate even when parked) Requires engine to start to work
Functional Expansion Can participate in heat pump heating to reduce winter energy consumption Only responsible for cooling; heating relies on engine waste heat
Voltage Level High voltage (300V-800V) Low voltage (12V)

 

Core Working Principle

 

  • Power Source: Powered by the vehicle's power battery, the compressor piston/scroll disk is driven by a built-in permanent magnet synchronous motor to compress the refrigerant.

 

  • Refrigeration Cycle: The compressor compresses the low-temperature, low-pressure gaseous refrigerant into a high-temperature, high-pressure gaseous refrigerant, which is then sent to the condenser for heat dissipation and becomes liquid. The liquid refrigerant is throttled and depressurized by the expansion valve, enters the evaporator to absorb heat from the vehicle interior, vaporizes back into gas, and then returns to the compressor to complete the cycle, achieving vehicle interior cooling.

 

  • Heat pump synergy (some models): In the heat pump air conditioning system, the electric compressor can work with the four-way valve to switch the refrigerant flow direction, transferring heat from the outside environment to the inside of the vehicle to achieve heating in winter. Compared with PTC heating, this significantly reduces energy consumption and improves range.

 

Specifications

 

Compressor Specifications

 

Model NFEZC45
Type Electric scroll

Refrigerant

R290

Work temperature

-20℃~110℃

Storage temperature

-40℃~110℃

Voltage resistance

leakage current<10mA@2000V(AC)/50HZ

Electrical isolation

≥20MQ@1000V(DC)

Displacement

45CC/r

Speed range

800-8500rpm(Customizable)

Cooling method

sucion gas cooling

Refrigerant leakage rate

≤5g/year

Lubricating oil

PVE

Shell

Cast Aluminum Alloy Shot Peening

Total weight (including oil)

≤7.7kg(including oil)

Install position

near motor or gear case

Suction inner size

Φ28.4mm(Customizable)

Discharge inner size

Φ15.35mm(Customizable)

IP rating

IP67

Material restrictions

ROHS compliance, lead free

Mechanical pressure release

4+0.4Mpa(A)

Suction operating pressure

0.1~0.5Mpa(A)

Discharge operating pressure

0.7~2.8Mpa(A)

Maximum operating pressure

2.8Mpa(A)
Corrosion resistance 500HRs later:functional and less than 5%surface area visual damage
Cleanliness
Impurity weight 10mg,size 0.5mm max ,seal inlets and outlets use dust caps for shipping

 

Motor Specifications

 

Motor type
PMSM
Number of poles 8
Stator winding Method Y-type
Rated voltage 600V (DC)
Operating voltage range 400~850V(DC)
Rated power 6.5kw
Rated Speed range 800~8600rpm
Maximum power 7.5kW

 

Controller Specifications
 
Motor driver mode Sine waveform

Magnetic pole detection method

Position sensorless

Rated voltage (HV)

600V (DC)

Operating voltage range (HV)

400-850V(DC)
Over voltage value (Customizable)
Under voltage value (Customizable)
Max input current 12.5A(calculation based on 600V)
Max input power 7.5kW
Rated power 6.5kW
Rated voltage (LV) 12/24V DC
Operating voltage range (LV) 9~32VDC

 

System requirements
 
Pressure protection 2.8Mpa(recommended)
Oil content 3%~5%(recommended)
Residual oil 40-80g
Requirements for condenser Start 5sCondensate fan runs for 5 seconds before the compressor starts
Shut down 30sCondenser fan continues to run for 30 seconds after compressor stops
Recommended mounting position At the lowest point in the system (recommended)

 

Performance and Noise Specifications

 

Test condition:

 

Discharge P. Suction P. Sub Cooled Super heat Ambient temperature
1.5Mpa(A) 0.3Mpa(A) 5℃ 10℃ ES

 

Performance and Nosie curve:
 

product-943-394

 

Products display

product-750-747
product-744-746
product-1500-1500
product-1500-1500

company profile

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certificate

Oil-free-compressors_10.png

why choose us?

 

1. International Certification & Quality Assurance: Our products have passed CE, ISO9001, RoHS, and other international certifications, complying with the import standards of European, American, Southeast Asian, and other global markets, ensuring product quality and safety.

 

2. Professional R&D & Customization Capability: We have a professional R&D team with 30+ years of experience in low-temperature defrosting technology, which can provide personalized solutions according to your special working conditions and needs.

 

3. Global After-Sales Service Network: We have overseas service centers and authorized agents in major global markets, providing 24/7 technical consultation, on-site installation guidance, and spare parts supply services to solve your after-sales worries.

 

4. Competitive Price & Timely Delivery: Relying on large-scale production lines and optimized supply chains, we provide factory-direct prices to enhance your market competitiveness. The minimum delivery cycle is 7-15 days, ensuring that your orders are delivered on time.

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